Tag Archives: production

Lotus Builds Its Final Elise, Exige and Evora Models

The final Lotus Elise, a Elise Sport 240 Final Edition, is one of 35,124 built over 26 years.

Lotus built its last the last Elise, Exige and Evora sports cars today in Hethel, Norfolk, U.K. The end of production for the three sports cars comes as Lotus readies its assembly lines for the upcoming Emira, which is expected to roll off assembly lines in the spring.

“We will miss them, but a bit like Christmas, once it’s over, the excitement for the next one starts to build,” said Russell Carr, design director, Lotus Cars, in a statement. “And that’s what’s happening now at Lotus with the Evija, Emira and forthcoming Type 132. 2022 is going to be a great year as a new Lotus generation swings into action.”

End of an era

During the cars’ 26-year run, 51,738 cars were built. Combined, they represent almost half of the total production of the 73-year history of Lotus. From 1996 to 2000, the first-generation Elise and Exige sports cars were built alongside the Lotus Esprit. But the company revamped its assembly operations when the Spirit ended production. Now, the current assembly lines will be dismantled and revamped, allowing for an addition 5,000 units of capacity.

A Lotus Exige Cup 430 Final Edition, the last of 10,497 units.

The final cars will be a yellow Elise Sport 240 Final Edition, the last of 35,124 cars; a Heritage Racing Green Exige Cup 430 Final Edition, the last of 10,497; and a Dark Metallic Grey Evora GT430 Sport, the last of 6,117 built.

The Evora is the only Lotus model currently sold in the United States, with a base price of $99,150. Its supercharged Toyota 3.5-liter V-6 makes 416 horsepower and 317 pound-feet of torque with the 6-speed manual transmission, or 332 lb-ft with the 6-speed automatic. 

The final models of the Elise, Exige and Evora models will not be sold. They will be placed in Lotus’ heritage collection. 

“(C)ustomers have given our ‘three Es’ true cult status — usually reserved for long-out-of-production classics,” said Matt Windle, managing director, Lotus Cars. “As we say farewell to the last few cars, we look forward to the Emira and Evija.”

The 6,117th Lotus Evora is an Evora GT430 Sport.

The end of production coincides with the recent death of Hazel Chapman, wife of Lotus co-founder Colin Chapman.

What’s ahead for Lotus

The three models are being replaced by the all-new Emira, its name derived from ancient languages meaning “commander” or “leader.” The car will be Lotus’ last gasoline-powered sports car, with a design inspired by the Evija. All future models are promised to be 100% electric powered. Like previous Lotus models, the Emira will employ lightweight construction and massive horsepower, with a bonded aluminum chassis that’s strong, yet lightweight.

It will house one of two engines, the first being an AMG-tuned turbocharged 4-cylinder mated to a dual-clutch gearbox that sends 360 hp to the rear wheels. The other is a supercharged Toyota V-6 with either an automatic transmission or a 6-speed manual. The AMG engine will not be offered with a manual.

The Evija will hit 186 mph more than 3 seconds faster than the Bugatti Chiron Pur Sport.

The company is also planning to release the Evija, a new hypercar and its first electric model. Punching out nearly 2,000 hp through all four wheels, it promises a 0-186 mph time of 9 seconds, making it the quickest vehicle on the road. But expect to pay $2 million for the privilege.

But that’s just the start of a line of new Lotus EVs that will include the Type 132 electric crossover, recently teased at the 2021 Gangzhou Auto Show as well as on YouTube. It’s also slated to be released in the Spring. The company is also planning to release the Type 131, the first of Lotus’s three new electric sports cars.

Group Lotus is owned by Chinese automaker Geely, which bought the British automaker in 2017, and Etika Automotive, a Malaysian conglomerate, which owns the remaining 49 percent. 


Downtime Continues for Carmakers as Chip Shortage Carries On

Automakers are still grappling with the chip shortage, cutting production time down and giving up on getting those vehicles back this year — however, not all the closures are semiconductor related.

Flat Rock Assembly Plant
Ford plans to resume production at its Flat Rock, Michigan plant Sept. 20.

Ford Motor Co. plans to resume production Sept. 20 at an assembly plant in Flat Rock, Michigan, which closed earlier this month after a leak of toxic material into the local sewer system forced hundreds of residents from their homes near the plant. 

Ford confirmed by e-mail the company agreed to pay each owner of the 1,100 homes impacted by the spill $500 to cover expenses incurred when they had to leave their homes near the plant south of Detroit. The Flat Rock plant currently builds the Ford Mustang is the only Ford plant building traditional passenger cars. 

GM extends shutdown at Orion

General Motors, meanwhile, said it is extending the shutdown of its assembly plant in Orion Township, north of Detroit, where it assembles the all-electric Chevrolet Bolt through Oct. 15. GM originally closed the Orion plant at the end of August after expanding the recall of the Bolt due to potential battery fires. 

GM has now targeted 140,000 Bolts, including the latest models, for recall, which could involve replacing the battery packs. The extension of the layoffs at the Orion plant indicates GM and its South Korean partner, LG Energy, which manufactured the battery, have not yet come up with a satisfactory fix for curing the defect in the batteries. 

2022 Chevy Bolt inspection line at Orion plant
GM extended the production shutdown of the Chevy Bolt while it continues to work with LG Energy to resolve the car’s battery problems.

GM also extended the shutdowns at two Lansing, Michigan plants, the CAMI plant in Ingersoll, Ontario and two plants in Mexico — Ramos Arizpe and San Luis Potosi — due to the continuing shortage of semiconductors. The Lansing plants will be down the week of Sept. 27 while the other plants will stay shuttered through the week of Oct. 11, GM said.

“These most recent scheduling adjustments are being driven by the continued parts shortages caused by semiconductor supply constraints from international markets experiencing COVID-related restrictions,” said David Barnas, GM spokesman, in an email to TheDetroitBureau.com. 

“We remain confident in our team’s ability to continue finding creative solutions to minimize the impact on our highest-demand and capacity constrained vehicles. Although the situation remains complex and very fluid, GM continues to prioritize full-size truck production which remains in high demand.”

The tights supply of semiconductors, which has prevailed all year, also prompted Stellantis to extend the shutdown of its plant in Belvedere, Illinois, which is used to build the Jeep Cherokee. 

Lansing Grand River SUV plant line
General Motors extending the shutdown of its two Lansing, Michigan plants through the week of Sept. 27.

IHS cuts outlook for future production

IHS Markit said this week it was cutting its global light vehicle production schedule forecast by 6.2% or 5.02 million units in 2021. In an indication it expects shortages to continue, IHS also said it was reducing its forecast for 2022 by 9.3% or 8.45 million units in 2022. 

“For 2023 we have reduced the forecast by 1.05M units or 1.1% to 92M units; this is a front-loaded adjustment and from the second quarter we expect output levels will be able to accelerate as supply chains return to normal,” IHS said in a statement. 

Stellantis still faces strike threat

Stellantis also is continuing to face pressure from a strike at an axle plant operated by ZF, which supplies axles for Ram trucks and Jeep SUVs. The issues around the strike at the plant in Marysville, Michigan have not been resolved, United Auto Workers officials said. 

The strike over union recognition has left unionized portion operating more or less normally under an existing labor pact. However, workers seeking to have the UAW recognized as there bargaining agent have set up picket lines at the new plant, which was set up after ZF bought out an existing operation — and labor contract — from Fiat Chrysler.

2020 Chevrolet Corvette Production Resumes, Gold-Chain Set Relieved

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Last week, we told you a parts shortage had halted production of the Chevrolet Corvette C8.

Now the lines are rolling again.

The parts-shortage shutdown followed production shutdowns due to a UAW strike and the coronavirus pandemic.

Reports now indicate that 800-850 units of Chevy’s flagship sports car are now rolling off the assembly line in Bowling Green, Kentucky each week, with plans to continue production of 2020 models deep into December, perhaps right up until the holiday break that ends the year.

This after a second shift was added earlier this month to help catch up to demand.

I just drove the C8 for the first time, and contributor Chris gave it high marks, so demand for the ‘Vette is understandable. It’s a damn good car, and of course it’s also the first model year of a new generation. Always catnip when it comes to iconic models — buyers want to be among the first.

Production of the 2020 has been a mess, but what hasn’t in 2020? The report suggests some 2021s could also be built before year’s end if the production shutdowns don’t mess with the planned timeline too much, but who knows? When it comes to making plans, the only certainty in this crazy year is uncertainty.

[Image: Chevrolet/GM]